Brief about the machine:
This machine (AEAFC04100) is manufactured only with the purpose of multiplying the output of any filling unit, where the requirement of products are very high. A very reliable machine with low maintenance is the main motto of ours during the design of this machine. The result was a great success and satisfied our customers to the maximum.
High efficient machine parts and good technology makes this machine the perfect engine to deliver the best. Any viscous adhesive products can be accurately measured and filled in any shaped containers or bottles with this machine. High output is the result. We are assuring an output of maximum 60-80 fills per minute with this 4 head machine. All operations are automatically done besides feeding of containers.
Machine Structure and Working:
Four head Pneumatic Adhesive Filling machine is designed and manufactured by keeping in mind as the perfect strong design with very less maintenance to reduce the downtime of the machine. Each part is selected from the highest quality material and assembled under the supervision of our highly qualified engineers to get the maximum finish of work. Main frame is fabricated with Tubular Pipe structure, and there is a strong top plate to take all the mechanical and pneumatic forces of the machine. Complete electronic parts are placed in a separate panel box to avoid any material contact with the product. All the machine parts are keeping GMP standards.
The main parts over top plate are Filling barrels with valves, Pneumatic assembly, A product hopper, Operating Panel, Conveyor etc. A long conveyor is mounted at the front side of the frame structure, which holds and moves the empty and filled containers to and from the filling area. All the valves from product suction to drip free valves are operated by Pneumatic actuators to get a positive and clean working. Facilities like easy cleaning, and product change over, Fill adjustment , automatic shutdown when not in use , batch counting facility are added features of this machine.
A operating panel board is provided for the operator at a height on the machine. There are very few switches to operate this machine. Any semi-skilled operator can start this machine and run by him with a small understanding. The only operation is to start the switches and to feed the bottles as per filling progress. When once the fill volume is set it is fixed till it is not changed manually. The Volume can be adjusted by Hand Wheels provided at the back side of the Filling Barrel. A Big Product Hopper is provided over the filling unit with a top lid having hinges to enable product feed.
SPECIFICATIONS FOR AUTOMATIC 4 HEAD PNEUMATIC ADHESIVE FILLER:
- Machine size : 8 feet L X 6”W X 5 feet height .
- Total machine height : 6 feet including Hopper
- Machine weight : 285 Kgs approx.
- Conveyor motor: 1/2 Hp Variable speed AC Motor 3 phase.
- Power Consumption: 2 KwH.Maximum.
- Air Consumption: 10 cfm.( 3HP Twin Cylinder Air Compressor)
- Pneumatic Piston type Cream Filling, with adjustable volume Four Head
- Fill range: 10 gms- 100gms each.(4 Heads)
- Fill accuracy: +/- 1 %.
- Output: 60 Fills per minute.
- Tube Feeding: Manual
- All material contact parts, Cover, Frame cover, are in S.S.304 quality Mat finish.
- Stainless steel 304 piston barrel type filling.
- Container stopping by pneumatic plungers.
- Panel box at the Bottom of the main assembly with Electrical switches, Pneumatic Solenoid Valves and control units.
- Separate Operating Panel Board Provided.