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Mig Welding Wire Plant

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Assomac offers mig welding wire plant, A high speed integrated Copper Coating line for high-speed continuous drawing and inline copper coating of electrode quality low carbon steel wire.
ASSOMAC entrusted by its honoured customers with the responsibility of providing a modern high speed, simple to operate, low cost and low down time machine had to go to the drawing board and come up with several offerings to suit customer needs. The line basically consists of pay off with entanglement sensing arrangement, 11 Die four spindle wet drawing machine, Stainless Steel or FRP / PP Copper coating tank with finishing die, triple deck BB- block for skin pass with killing arrangement and Spooler for plastic spooisor cheese spool. Also pointing-cum-threading machine, butt-welding machine, control panel and control desk are part of the complete plant.
Plant Features and options

  • Wet Drawing Concept
  • High Speed Belt Drive for sound lessefficient Transmission of power or Helical Gear Drive in Wet Drawing Machine.
  • Tungsten Carbide Drawing Cones for service period or Carbon Steel Drawing Cones for economy.
  • Copper coating tank made out of Stainless Steel or Fiber Reinforced Plastic and Poly Propylene material with five chambers and required heating arrangements.
  • Cast Nylon and Graded synthetic pulleys for corrosion resistance in coppering tank.
  • Adjustable Killing Rollers nine each in Vertical and Horizontal planes for proper Cast and Helix both at BB block and spooler.
  • Wire accumulation at BB- Blockfor continued working when spooler stops.
  • Pneumatic clamping of spoolsforfasterworking atthe spooler.
  • Traverse with minuet Variable Pitch adjustment using A.C. Variable Driveor variable Uhing
  • traverse.
  • Complete plant controlled by one man using the control desk having variable speed drives.

Intel Wire Dia

2.4-2.0 mm

Finish Wire Dia

1.6/1.2/0.8/0.6 mm

No. of Dies

1Dry 11Wet 1Skin Pass Rotating Die

Line Speed

8-12 Mts./Sec

Power Requirement

7.5 HP at Pre Drawing Block
50 HP at West Drawing
15 HP at BB Block
5 HP at Spooler

Brakes

Pneumatic Disk or Electromagnetic Drum type

Drive

Imported Toothed Belts & Pulleys, Plain and V-belts.

Controls

PLC Controlled or Synchronized A.C. Variable Frequency Drives Panel With operator console.

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