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Epoxy Grout for Foundation Bolt

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The Installation and fixing of heavy machinery like large pumps, generators, lathes, compressors, textile looms & machinery, crane, bowl mills etc. requires the levels of bearing or base plates on concrete foundation. The space between the concrete foundation & bearing/base plate is filled with cement mortar or steel shims. Which is a time consuming and cumbersome job. Epoxy Grout for Foundation Bolt is a good product that is in great demand in customers.This is a 3 parts formulated epoxy resin a very special curing agent and carefully selected fillers to achieve the high strength required for this specific application. Standard mixing of three components are 100:40:490 PBW (Mixing ratio may vary depending upon specific application)
Cement Mortar Filling has few disadvantages:

  • Longer setting & curing time
  • Not resistant to oils, fuels and other chemicals
  • Cracking due to vibration & high loading i.e. poor physical properties
  • High shrinkage on curing

Properties:


  • Fast setting & curing time
  • Resistant to oils, grease, fuels and corrosive industrial chemicals
  • Very low shrinkage resulting in good dimension stability
  • High early mechanical strength
  • Excellent adhesion to concrete & met surface
  • Excellent vibration absorbing properties

Mixing:


The resin, curing agent and filler components are weighed perfectly in the correct ratio. Then mix it manually or by mechanical mixer to obtain a uniform color mix of all the above components. It is recommended to let the mixed material stand free for few minutes to release entrapped air.


Application:


To get highest bond strength, apply one primer coat of unfilled resin & curing agent in
recommended mix ratio is to be applied on both concrete & steel surface. Allow it to touch dry
stage. Then grouting the mix care should be taken to avoid any air pockets. Tamping with rods or vibrator is recommended, as a suitable measure.


Surface Preparation:


To get good result, it is necessary that both the concrete & steel surface should be clean and free from any oil, grease. The foundation bolt/base plate should be prepared thoroughly wire-brushing or roughening with emery paper. Degreasing with a solvent like acetone, benzene or toluene is then recommended. Please see technical data sheet on surface standards for
more information.

Physical Properties:

Specific Gravity1.82
Compressive Strength kg/
Cm2
700-900800-1000
Flexural Strength kg/cm2450-500300-400
ConsistencyFlow
Able
Tampable
Pot Life @ 25o C Min.45-6045-60

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