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Hugger Belt System

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A large chocolate manufacturer required a system to apply pressure sensitive labels to the bottom of five different sizes of filled and closed candy packages at speeds up to 60 products per minute.

The Solution

Label-Aire designed a product handling system utilizing custom dual, thin line side hugger belts to open and close in width to accommodate various shrink wrapped trays. Using our Model 3115 mounted bottom up, products are hand loaded onto a 3" (91 cm) long in-feed conveyor which deliver aligned products to the hugger belts before the 3115 applies the 3" (76 mm) wide by 5" (127 mm) long, clear film label. All hardware and labeler are mounted on a welded and painted carbon steel mainframe with locking casters for ease of mobility.

The total length of the system is 5' (152 cm). The placement accuracy of the labels is +/- 1/32" (0.8 mm).

Hugger Belt System

Hugger Belt System

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A large water bottle company required a system to apply pressure sensitive labels to the top of bottle caps for its 5 gallon water bottles. The labels feature an FDA-approved adhesive which when applied to the top of the cap, serves as a valve cover. The cap's protruding tear-tab makes it impossible to place it face up and flat on a normal conveyor belt. Previously these caps were labeled by hand.

The Solution

Label-Aire designed a custom product handling system utilizing dual side Linatex hugger belts. The hugger belts move and suspend the unlabeled caps face down at conveyor speed. The labels are accurately applied from underneath utilizing a single Label-Aire Model 3115 Wipe-On labeling head at speeds up to 200 caps per minute. The 3115 Hugger Belt System can handle cap sizes ranging in width from 1" (25.4 mm) to 4" (101.6 mm) and with a label placement accuracy of +/- 1/32" (0.8 mm).

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