Being a leading organization in this domain, we are actively involved in manufacturing and exporting precision engineeredIngot Casting Machines. We manufacture our entire range of casting machine using premium quality raw materials and in tandem with the international standards. Our offered casting machines find theirapplication in various sectors for easy handling of molten lead. Clients can avail these Ingot Casting Machinesin diverse capacities and technical specifications as per their demands.
- Trouble free operation
- Less maintenance
- Easy installation
Auto Ingot Casting Machine for Lead
An Ingot Casting Machine (Continuous Ingot Caster) is a chain conveyor based mechanical arrangement which is used for easier handling of molten lead from Melting Pots. It leads to hassle-free casting of lead into ingots with minimum human contact and keeps this process safe, clean and fast.
It is a custom made device suited for particular capacity required by user. The size of ingot to be casted can also be varied. Further, in special cases, even subdivision of ingots into smaller shapes is possible for suitability of usage.
The output of a Melting Pot needs to be synchronized with the speed of the conveyor. A rotary distributor drum continuously receives the molten metal and pours it into ingot moulds below it. The ingot moulds are fastened on a chain conveyor that continuously moves in a loop. A robust frame of MS is provided for fitting of this conveyor alongwith sprockets, shafts and geared motor based drive. There is a water jet based cooling arrangement mounted on the frame itself which helps cooling down of the metal in the mould. It is provided with a mechanical knocking arrangement at the end of line for 100% knocking of ingot from the mould.
These can be further supplemented with provision of multiple cooling lines, water re-circulation system, gas burners for drying up moulds, fumes collection hoods and discharge end conveyors.
Note: Due to continuous up-gradation in technology, specified & projected values may differ in actual products
PM (size 2.5 micron)
40 microgm/ Nm3
PM (size 10 micron)
60 microgm/ Nm3
0.5 microgm/ Nm3
50 microgm/ Nm3
40 microgm/ Nm3
Rotary Loading Device
Rotary Furnaces of lower capacities are generally charged manually. But manual charging involves time and labour which slows down the production rate and reduces total output. Hence a mechanized Rotary Loading System is provided for feeding of raw material in Rotary Furnace. This leads to huge savings of time & labour and increase the total output. The Rotary Loader is a device specially designed for transfer of raw material from a Chute of adequate capacity to inside the furnace shell. It consists of a SS pipe with SS screw conveyor powered by a geared motor. This is mounted on a MS trolley which moves on a pair of straight rails in front of the charging end of the Rotary Furnace. Movement of this trolley is again electric motor based. Controls of the device are provided through a wired remote panel.
Distinct benefits of a Rotary Charging System are
Reduces direct human contact with Hot Rotary Furnace
Reduces temperature loss during charging
Reduction in Flue Gases generated