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Custom Plastic Overmolding

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EVCO Plastics is a leader in custom plastic overmolding - a plastic injection molding process in which one thermoplastic material is molded over another material to form one part.

Using two separate plastic injection molds on the plastic injection molding press, two materials are bonded together during the plastic overmolding process to form plastic parts and components with unique visual or ergonomic appeal, such as handles or knobs.

Plastic overmolding technology is employed for a wide range of aesthetic and functional purposes in many industries and applications, such as Medical Devices, Appliances, Electronics, Consumer, Agricultural and Automotive products and components.

A wide range of thermoplastic materials can be overmolded, including soft plastics such as urethanes and thermoplastic elastomers (TPE), and hard plastics such as nylon and polycarbonate.

Custom plastic overmolding is also used to strengthen, protect and improve a part or end product, while reducing cost, labor and materials.


Plastic overmolding offers numerous advantages, including:

Reduced secondary operation, assembly and labor costs

Molded as one assembly

Eliminates bonding step in the manufacturing process

Improved component reliability

Plastic overmolded components ensure proper alignment, prevents loosening and the plastic resin can provide improved resistance to vibration and shock

Improved part strength and structure

Enhanced design flexibility and multi-material components

Custom plastic overmolding allows for production of parts molded of multiple thermoplastic materials


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