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Light Hammer

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The Light Hammer® 10 brings all the benefits of microwave-powered
UV curing to a ten-inch (250 mm) system with exciting new features to
enhance your productivity.
Operating in the power class of 600 watts/inch, the Light Hammer® 10
features two easy-to-service modular components: the microwavepowered
irradiator and the solid-state power supply. At the heart of
Fusion UV’s technology is the electrodeless bulb mounted in an elliptical
reflector for focusing an intense strip of light 53 mm (2.1 inches) below
the face of the lamp. Offering many advantages over traditional drying
methods, our systems have been shown to increase production speed,
reduce reject rates, improve scratch and
solvent resistance, and facilitate
superior bonding.
Higher Efficiency from
the Solid-State Power Supply
Each lamp system has its own microprocessor-based,
modular power supply. The high voltage circuit inside the power
supply consists of a solid-state, switching engine. This reduces
ownership costs because it extends the life of the magnetron and
the bulb by supplying a constant non-fluctuating source of power
to the lamp. The solid-state electronics run cooler and more
efficiently – saving money on power, reducing environmental
noise and space requirements. Power output from 35% to 100%
can easily be controlled from the front panel or remotely through
a PLC (programmable logic controller). This variable power
feature permits matching of the lamp output to the machine/line
speed or to the ink/coating demands.
Built-In Communications Software
Utilizing DeviceNet™, our sophisticated control system allows
multiple lamp systems to be interconnected and controlled
individually or as a group. It also allows the collection of system
operation data that will enhance preventative maintenance and
line productivity.
Improved Cure
The ultimate benefits of the Light Hammer® 10 are the
achievement of higher degrees of conversion, higher speed and
better depth of cure than is typically achieved with other UV
sources. (Process patents: US 6908586B2 and US 7037460B2)
Electrodeless Technology
The microwave-powered lamp and its electrodeless bulb technology have proven themselves over time and in hundreds of demanding applications. These long life bulbs are known for their stable performance, high intensity and low maintenance operation.
Fast UV Curing from
High Peak Irradiance
and Low Infrared
The small diameter bulb combined
with the elliptical reflector provides
high peak of UV irradiance for highspeed
cure. The small diameter bulb
also reduces infrared emission resulting
in lower surface temperatures of the
substrate, thus eliminating the need for
complicated heat removal methods.
Popular Bulb Spectra
Available
The standard bulb spectra are available: “H”
spectral distribution is suited for clearcoats and
varnishes; the “D” spectral distribution is popular and
proven for inks and thick coatings or adhesives; and the
“V” distribution is effective in the UV curing of white basecoats,
through laminating materials and in other specialty applications.
Multiple Lamp Systems
To operate multiple lamps in a system, a controller with
master DeviceNet™compatibility is required.

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