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Double Saw Head Burr Free Cold Fly Cut Off Saw Patent

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ECO Friendly- Worlds’ first energy efficient Fly Cut Off , using less than 50 % power.

Fastest retrofitting- Existing mills can be equipped with this Burr Free Cold Cut Fly Cut Off just in 2 days. Only supply wire to connect. Machine has independent PLC Panel and control panel.

Easy to operate—Program has been designed in such a way that any very few information to be fed in HMI Screen.

Test Sample—Tube/ Pipe test sample can be obtained automatically at definite interval of desired length or can be cut any time when mill is running.

Higher yield- In case if defective portion is observed, cutting can be delayed to avoid defective portion in the cut length.

Length accuracy- Tolerance of +/- 2 mm can be obtained at moderate mill speed, means material saving on each cut.

Over all productivity- Mill speed can be increased from 60 mpm upto 120 mpm or 20 cuts per min of 6 met length if HF welder can support, means 100% productivity increase just by investing in ITL Fly Cut Off.

Pay Back Period- Payback period can be considered around 12 months considering- Increase in mill productivity, Saving on end finishing operations, Quick dispatches- fast turnover and low inventory of finished product, Better price from the market, Saving on excess length.

Cutter used- Machine can adopt HSS and Carbide Tipped saws without any difficulty with in 3 to 5 min. Coated HSS saw blade can be used for cutting mild steel Tubes/pipes upto 4.5 mm thickness. Also saw blade can be resharpened several times to use upto 275 mm diameter from 400 mm.

Per cut cost- Highly cost effective cutting. Pipe of 25 mm diameter with 1.6 mm thickness can be cut at just Rs. 0.25 to Rs 0.45. Cutter can be resharpened upto 20 times.

Clean Burr Free cuts- good finished end cuts does not require facing operation.

Double Saw Head Burr Free Cold Fly Cut Off Saw Patent

Double Saw Head Burr Free Cold Fly Cut Off Saw Patent

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ITL Industries Ltd. upcoming Tubes Mills, Burr Free Cold Cutt off Saw, Tube Straightening Machine and other allied equipments for Tube industry has yet come up with first time in the country a “Burr Free Double Head Cold Cutt Off Saw”. This concept is design, developed and manufactured for the first time in India & suitable for tubes from 3” NB to 10” NB upto 8 mm thickness and maximum speed of 45met. /min can be achieved for 3” tube.

The machine is based on 5 axis with both the cutters & indexing of the trolley based on Servo Motors from B&R Austria. The trolley movement is on a Rake & Pinion arrangement with a zero Backlash Gear Box from ATLANTA Germany.

The Double Head COC is provided with Servo Drive, so that both TCT as well as coated HSS saw / Cutters can be used depending upon the thickness of the tube to be cut with equal ease. The machine is equipped with special features of giving alarm on dullness / worning out of the cutters. Necessitate change of cutter to, saves excessive wear of saw blade tooth width intern can be sent for resharpening.

Special features of aligning both the cutter in the same axis has been provided by virtue of which both the cutters can be brought into same plane before cutting, so their is no line mark on the cut surface by both the cutters. The machine is equipped with flood coolant as well as micro mist spray system of UNIST (USA) for cooling and life of Cutters. For better and smooth life of moving parts, PLC controlled automatic centralized lubricating system is provided.

The equipment is made very user friendly with minimum data to be feed on the touch screen provided on the control desk. Few basic inputs like size of the Pipe, Wall thickness, Cut length and blade dimension is to be fed to the system. Based on which the machine automatically selects its cutting speed & feed making it independable of the skill of operator.

Last but not the least with the development of this Double Head Cold Cutt Off Saw ITL has ventured into a league of world class Tube Equipment manufactures.

Cutting Capacity From 10 mm to 120 mm Round or Non Round Sections.

Cost of machine can be recovered only on power cost saving within 2 years.

Cost per Cut 150 to 175 cuts per USD for Dia 25 mm x 2 mm thick with HSS saw Blade. HSS saws can be resharpened for 15 to 20 times means more savings on tool cost.

Retrofitting very easy Only in two days, machine can be installed and run as it is supplied with complete independent control panels ,only 2 wires to connect with Mill Operator panel.

Cut Length Accuracy + / - 2 mm.

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