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VSK Portland Cement Plants

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We are a leading firm engaged in the efficient manufacture of reliable and qualitative VSK Portland Cement Plants. These plants are used to manufacture clinkers on a small scale. These plants make use of raw materials such as limestone, clay, iron dust and pet coke. These plants are easy to install and operate owing to their compact size. The operational and maintenance costs of these plants are also low. The plant is divided into three sections such as the raw mill section, kiln section and the clinker grinding section.

Features:

  • Easy to install

  • Low operational costs

  • Easy to maintain

VSK Portland Cement Plants

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VSK Technology is used to manufacture clinker on small scale. The plant is small and easy to operate.
Raw Materials :

S .No.Raw MaterialPercentage
1.Lime Stone71 - 72
2.Clay ( Black Soil)16 – 18
3.Pet Coke8
4.Iron dust1% if required

VSK Technology It technology is used to manufacture clinker on small scale. The plant is small and easy to operate. The Raw Materials :
The process is divided in 3 parts:
Raw Materials :
  1. Raw Mill Section
  2. kiln Section
  3. Clinker Grinding Section

1. Raw Mill Section :
All the raw materials should be of less than 25 mm size. If the size of the raw material is bigger than 25 mm, It has to be crushed through a crusher and Hammer Mill. All the materials are crushed stored in the storage yards through belt conveyors.
Now, the raw materials are taken as per their required percentage with the help of a weigh belts( Control by PLC ).The measured materials is went to feed belt conveyor and after that shifted to a feed hopper through elevator .The feed of material is controlled with the help if ratchet Feeder/Table feeder.
2. kiln Section :
From Surge silo the mixed raw materials are taken to Nodulizer with the help of a screw conveyor.Then water is sprayed on the mix (10%) to make nodules with the help of nodulizer. These nodules are fed into the kiln through feed chute for burning and Fusion. The temperature goes up to 1350OC in the burning zone. The material travels very slowly in the kiln. All the material get fused here. After passing through the burning zone the material starts cooling slowly. The Clinkerisation starts and the clinker finally comes out of the kiln.
3. Clinker Grinding Section :
The clinker so obtained is crushed to make its size less than 25 mm. The crushers/Roller crusher are used to crush the clinker. The Gypsum is used as an additive. Both material crushed together and went into feed hoppers through elevator. They are collected through the feeders provided below the feed hoppers. The clinker and gypsum are mixed in certain ratios (5%). So, the weigh belt is used to weigh the ingredients for mixing. A modern electronic weighing & control system may also be used to weigh and measure the ingredients The ratchet/Tables feeder is used to control the feed in the mill and control the fineness of the Cement.
The ground Cement is taken to the aeration and storage silo with the help of elevator or air lift.The aerated Cement is filled in 50Kg bags with the help of packing machine. The product is stored in the godown through belt conveyor and stacking/dispatched as per requirements. The pollution control equipments are necessary as there may be dusting in the plant.

VSK Portland Cement Plants

FOB Price : Get Price

The VSK technology is used for the production of small-scale clinkers. The equipment is small and easy to operate.
Raw material:
S .No. Raw Material Percentage
1. Lime Stone 71-72
2. Clay (Black Soil) 16-18
3. Pet Coke 8
4. Iron dust 1% if required
The VSK technology is used for the production of small-scale clinkers. The equipment is small and easy to operate. Raw materials:
The process is divided into 3 stages:
Raw materials :
raw grinding section
furnace section
Section Crushing clinkers
1. Section grinding to believe:
All raw materials must have a dimension of 25 mm. If the dimension of the raw material is larger than 25 mm, it must be crushed in a crusher and a hammer mill. All raw materials are crushed is stored in tank farms by discharge conveyors.
Now, the raw materials are transported in accordance with their required percentage, with the help of belt feeders (certificate by PLC). The measured materials are sent to power the belt conveyors and after they are moved, in an elevator in a feed hopper. Power to the material is controlled with the help of a feeding / Feed table ratchet.
2. Section four:
The storage silo the mixed raw materials are transported to a nebulizer using a screw conveyor. Then water is sprayed on the mixture (10%) for that produce nodules with using of the nebulizer. These nodules are introduced into the furnace through the feed chute to achieve combustion and Fusion. The temperature rises to 1350oC in the combustion zone. The material advance very slowly in the oven. Inside, all the material fuses. After having passed through the combustion zone material slowly starts to cool. The sintering process begins and finally the clinker out of the oven.

 
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