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Cut-To-Length Line

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Type XBJxx-40(60) Cut-to-length line for transformer lamination is the special equipment for transformer lamination manufacturing. The requirements for the steel sheet coil is as follows: Thickness of sheet: 0.23~0.35mm; Tolerance of sheet width: £0.1mm; S deviation: £0.1mm/1000mm; Burr: £0.02mm. Requirements for workshop Power: AC 380V (3-phase), 220V (1 phase), 50Hz Compressed air: Pressure ³ 0.7 MPa, Dew point £-40℃, Oil content £0.01 PPM Consumption: ~ 3 m3/min Temperature: 5~40℃ COMPONENTS: Loading Trolley 1 set Double Head Decoiler 1 set Sheet Guiding Device 1 set Sheet Feeder 1 set V-Notch Punching Unit 1 set Hole Punching Unit (Optional) 1 set Shearing Unit (including one 45° and one 135° shearing unit) 2 sets 90° Shearing Unit (Optional) 1 set Discharge Table 1 set Diverting Mechanism 1 set Electrical Control System 1 set Loading Trolley (Optional) 1 set Stacking Trolley will be manufactured by customer according to our drawings. MAIN PARAMETERS: Width of sheet 40-440mm(XBJxx-40), 60-640mm(XBJxx-60) Length of sheet 400-2500mm(XBJxx-40), 400-3500mm (XBJxx-60) Thickness of sheet 0.23-0.35mm Max. Feeding speed 150m/min(XBJxx-40), 210m/min (XBJxx-60) Accuracy of cutting length ±0.2mm; Cutting burr £0.02mm; Accuracy of cutting angle ±0.025°; Compressed air consumption 3Nm3/min. DESCRIPTION OF COMPONENTS: LOADING TROLLEY The silicon steel coil is loaded on the loading trolley and pushed to the decoiler manually. Then the coil is pneumatically lifted to the correct height by the loading trolley so that it can be moved onto the expandable mandrel of the decoiler easily. The maximum loading capacity is 1.5 tons. DOUBLE HEAD DECOILER Internal diameter of coil 500-510mm; Max. External diameter of coil 900mm(XBJxx-40), 1000mm (XBJxx-60) Coil width 40-440mm(XBJxx-40), 60-640mm(XBJxx-60) Max. Load of each mandrel 1500kg(XBJxx-40), 2500kg(XBJxx-60) Speed of Decoiler 227~408 m/min The two mandrels of the decoiler can be turn 180º horizontally so as to keep one mandrel in working position and the other is in standby position. The horizontal turning of each mandrel is driven manually through a group of gears or driven by hydraulic system according to customer's request. Each mandrel has 4 segments, which are expanded manually (or hydraulically according to customer's request) to grip the bore of the coil. The rotational speed of the mandrels is controlled by electrical elements in the nearby buffer pit automatically or by the operator manually.


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