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Pre Filled Syringe Filling

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Compact machine / Dosing of syringes in nests from 0.5 to 20 ml.
Ready-to-use disposable syringes offer ease of use, security, hygiene and dosing accuracy for medical injections.
Our line allows a combination of filling closing for processing ready-to-use disposable syringes and vials in nests.
Ready-to-use disposable syringes are supplied sterilized and ready to-fill into trays called “Nest”. There is no need for washing and sterilizing the associated components prior to the filling and sealing operation.
The equipment is designed to be used in sterile room applications, in accordance with regulations of the cGMP and USFDA.
Machine sequence of operations :

  • Manual or automatic insertion and manual or automatic removal of “Nest”, depending on the machine model.
  • Dosing through valveless rotary piston pumps or through peristaltic pumps.
  • Automatic infeed and automatic positioning of plunger stoppers / stoppers.

All production parameters are stored in the PLC data memory, through “formats”.Therefore, parameters such as :
  • Dose volume.
  • Programmable Kinematics of the filling process.
  • Positioning depth of the plunger stoppers / stoppers.
  • Output speed.

They are adjusted automatically and are associated to each format of syringe or vial processing.
The formats can be recalled from the control panel, re-establishing automatically the ideal predetermined settings. New programs can be created easily and quickly by the user.
The changeover to a different size is carried out quickly, easily and without tools, by exchanging complete sets of format parts.
To work under sterile room applications we offer different laminar flow units enclosures adapted to each size of machine. These optionals guarantee to work under ISO 5 Class.
The unit can be designed to be installed into an isolator when production requirements recommend its use.
Utilities :
Sterile air 6 to 8 kg/cm2 and nitrogen 1.5 to 3kg/cm2.
Sr. no.ModelsNI-PFSFM-5NI-PFSFM-10
1Output Syringe/hrs600012000
2TypeFully AutoFully Auto
3No. of Heads510

In compliance with :
cGMP, GAMP, ISO 9001 : 2008

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