It is widely acknowledged that Australian manufacturers are currently facing a number of critical issues impeding their overall competitiveness. The emergence of China and India in the macro-engineering world has set a bleak scene for the macro manufacturing industries in Australia. Alternative manufacturing strategies and opportunities must be sought if the existing manufacturing capability is to continue to be effectively leveraged. Micro Machining is one of those opportunities this leverages the positive capabilities prevalent in the Australian manufacturing industry namely: Q&A, Management and cost effective control of high diversity, low volume, and high complexity manufacturing.
Micro machined aerospace parts.As part of the company¹s changing business strategy, Realtek has spearheaded the move into Nanotechnology and Micro Machining and currently dominates in the supply, support and technology transfer in relation to Swiss-type CNC Automatic Lathes in this environment.
The SV12 is a multi-axis and multi-group control machine compatible for highly accurate complex machining of small parts and difficult to cut materials, allowing the creation of high additional values in products.
Powerful versatile for the machining of nickel alloys, titanium, stainless steel used in medical, aircraft and other industries. Well suited to machine complicated shapes where the combination of the main/sub-spindle C-axis control and diverse tool units (thread whirling, broaching, screw milling, polygon turning) allows diverse secondary machining.
Additionally suited to the machining of small diameter holes, and small diameter drilling using the 12,000rpm high-speed power-driven tool.
By using the high-pressure coolant (6.9MPa or more *), small diameter deep drilling can also be carried out. The high-pressure coolant specifications are optional.
Star's original motion control system facilitates driving of high-speed oriented machine configuration equipped with counter-face gang tool post +4-axis ATT.
Improved turning performance exceeds that of conventional CNC machines, increasing productivity and reducing cycle time. Using the Star motion control system, tool selection is optimised and the accommodation of of continuous, smooth tool path control cam be achieved without interference, slowing or stopping.
Machine construction completely separates front and back machining. In this way the productive division of processes is optimised which reduces machining time significantly.
By controlling both longitudinal and vertical movements of the tool posts during counter-facing while using the main spindle reduces idle time appreciatively. This also makes the simultaneous machining of selected operations feasible. Again this reduces cutting time and delivers marked improvement in productivity.
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