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Reliability Management Consultant Private Limited - Benefits Provided To Clients

Some of the derived benefits our services and solutions provide clients include:

British Aerospace –


Use of improved design review process for equipment selection ensured:

  • Reliability of 95% right from the start
  • Increased Overall Equipment Effectiveness (OEE) to more than 85% (This doubled their productivity and helped them save 1 million GBP a year)

 

Investment Made: 15,000 GBP over a period of 3 months

 

ROI > 6000%

 

Larsen & Toubro Ltd –

 

Following RCM+ + and ROMS the benefits derived included:

  • Improving reliability by 20%
  • Reducing downtime by 50%
  • Reducing specific energy consumption by 25%
  • Making wastages 45% less
  • Increasing production volume by 11%
  • Reducing workload by 60%, thus giving a substantial cost benefit

 

ROI: 5000%

 

Vikram Cement –

 

Wear Debris Analysis and bringing about Tribological improvements helped in:

  • Savings of lubricant cost by 2/3 the previous cost

 

ROI > 6000%

 

CFCL –

 

Implementation of Integrated CBM & ROMS helped the company to:

  • Operate the process at 129% of its design capacity
  • Reduce breakdown or failures by almost 100%
  • Achieve accuracy of analysis over 90%
  • Operate plant using 5% less manpower
  • Reduce total maintenance costs by 50% over a two-year period

 

ROI > 2500%

 

Les Moulins de la Concorde, Mauritius –

 

 

Implementation of Vibration Monitoring System done over a six month period helped company to:

  • Reduce their breakdowns by around 80%
  • The accuracy of the expert system devised for them allows running at over 98%

 

ROI: 8000%

 

Greaves Ltd (Gearbox Manufacturer) –

 

By using our ROMS system, client was able to:

  • Save 15% of cost of manufacturing gearboxes
  • Save on supply costs
  • Save on manufacturing time
  • Save on warranty costs
  • Offer better reliability of their products
  • Gain market leadership position, thru cost leadership

 

ROI > 7900%

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