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Change Management

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We undertook case study for change management of a cement plan. The details of the case study done are as under:

  • From a Cement Plant- Change Management Number of Plants under Reliability Improvement = 3 %
  • Of equipment covered under Reliability Improvement Plan = 62 (most critical + critical)

Other benefits for the same plant include:

Seal failure analysis Presently no seal failure takes place
Bearing failure analysis Presently no unwanted/premature bearing failure takes place
Bearing selection Redesign for bearing that were giving inadequate life
Gear failure analysis Presently no undesirable gear failure takes place
Lubrication/WDA/Tribology Lubricant cost brought down by 67%
Heat exchanger study No heat build up for any of the critical machines
Vibration analysis Accuracy of analysis increased to 98%
Spare parts management Reduction in the cost of spares thru lesser use
Identification of training needs and SOP (Standard Operating Procedure) Implemented for better operability and maintenance


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