Engagement One –
We planned to increase yield of continuous pig casting machine to 97% from a level of 92 to 93%. Further, we also wanted to decrease quality defects to zero as well as improve availability to 100% & functional accuracy to 100%.
- Yield increased to 98% plus in less than 5 months
- Quality defects reduced to almost zero in less than 12 months
- Percentage of poor pigs reduced by 70%
- Availability to 100% & functional accuracy to 100% within 9 months
Engagement Two –
To increase plant availability from 90% to 98% in two years’ time.
Plant availability improved to 98% in two years’ time