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Roller-Idler Welding Machine

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Capacity : 1000 Amps, 1200 Amps
SIMPLETEC WS-900 is an extra wide Roller & Idler Rebuilding Machine which can accommodate idlers up to 900 mm diameter. The idler/roller can be tilted by 45° clockwise and counterclockwise. As the opening is quite wide, even two parts can be welded at a time. The machine is provided with a heavy duty welding head, powered by an 1200 Amps or 1000 Amps, heavy duty output power source. The welding head has a hopper to supply the flux and wire feeder unit which can feed 2.8 mm to 4 mm diameter wires.
Machine can be supplied with two welding heads and two power sources.
Technical specification :

Model WS 900-1200A / WS 900-1000A
Max. Roller Diameter1250 mm
Admit (Width between centers) 650 mm
Max. Roller Weight600 kg
Wire Feed Unit Ratio156:01:00
Wire Feed Speed0.2 to 4 m/min
Wire Diameter2.4 mm – 5.0 mm
Torch Tilt± 45°
Hopper Capacity10 kg

1200 AMPS Power source :
Input Power 82 kVA
Power Source Type Thyristorised
Welding Current Range300 Amps/32 V
1200 Amps/44 V
Welding Current at 60% Duty Cycle1200 Amps
Welding Current at 100% Duty Cycle950 Amps
Power Supply415 V +/- 5%, 50 Hz, 3 Phase

1000 AMPS Power source :
Input Power66 kVA
Power Source Type Thyristorised
Welding Current Range300 Amps/32 V
1000 Amps/44 V
Welding Current at 60% Duty Cycle1000 Amps
Welding Current at 100% Duty Cycle850 Amps
Power Supply415 V +/- 5%, 50 Hz, 3 Phase

Flux recovery unit :
Air Flow Required 175 lpm
Air Pressure Required0.4 MPa
Sound Level70 dB

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