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Continuous Mixer

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Toshniwal continuous mixer has many of the same advantages as the Toshniwal twin-shaft batch mixer. It is very gentle with the products, has low energy consumption, high capacity, little space requirement and flexible filling level. Throughput is very significant as the average retention time is approximately one minute.

The accuracy of the feeding / dosing system of the ingredients are ultimately very important to get your desired quality product after mixing, hence the feeding variation should be bear minimum and should be kept within the tolerance level.

Process

The product fed through the inlet must pass an overflow wall inside the machine's mixing zone before it reaches the outlet of mixing zone before it reaches the outlet of the machine. There are high demands to the dosing accuracy of the products to be mixed in continuous machines.

The efficient transport system is achieved by having two parallel shafts with blades welded on. The number and position of the blades are of utmost importance.

We know from experiments there is no segregation when materials are weightless. So if a weight less condition could be achieved during the mixing process, there would be no segregation whatsoever. This is achieved by means of mechanical fluidization created in the mixer by critical peripheral speed of the paddle system.

The rotor overlap in the centre of the mixer, and the paddles completely sweep the bottom, and mix all the material at the same time.

Advantages

  • Very gentle Mixing

  • Reduced wear and tear of the mixing tool and shell due to low RPM, ensures low maintenance cost.

  • Low energy cost per ton of mix.

  • Absolutely no dynamic load.

  • The first product and last product coming out of the mixer is homogeneously mixed.

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